Diffusion Bonding Technology

A must-see for design and development personnel! The potential of diffusion bonding *Achievement list giveaway

A must-see for design and development personnel! The range of feasible manufacturing methods and functions will expand!

Our company engages in manufacturing using both design technologies for heat, fluid, and structures, as well as diffusion bonding technology. "Diffusion bonding" is a technique that promotes the movement of atoms at the bonding interface by heating and applying pressure to the materials to be joined. This document provides a detailed explanation of the characteristics and processing examples of diffusion bonding through photos and diagrams. If you are interested in diffusion bonding, please feel free to contact us. [Contents] ■ Characteristics of diffusion bonding ■ Processing examples of diffusion bonding *For more details, please refer to the PDF document or feel free to contact us.

企業：WELCON 本社
価格：Other

Contract manufacturing

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"Sprue Bush" achieved "high-cycle molding" with diffusion bonding technology.

Design complex curved flow paths (cooling circuits) within molds using diffusion bonding technology. This enables reduced molding time and cost savings through high-cycle molding!

Conventional molds can only process linear flow paths, making it difficult to arrange the flow paths evenly on the molding surface. By using Yamatec's diffusion bonding technology, it has become possible to process molds in a sliced plate form, allowing for the design of curved flow paths that can be evenly arranged on the molding surface by stacking the processed components from each plate and diffusion bonding them together. The creation of molds with internal cooling channels, which was difficult with traditional mold manufacturing methods like "cutting" or "casting," can now be achieved using diffusion bonding! It is also possible to manufacture "sprue bushes" that realize "high-cycle molding" with diffusion bonding technology! **Features** - Rapid cooling without unevenness in the product - Significant reduction in cooling time - Improved quality in product appearance, precision, strength, etc. - Increased production efficiency and reduced production costs *For more details, please refer to the PDF document or feel free to contact us.*

企業：ヤマテック
価格：Other

Contract manufacturing
Mold Design
Other molds

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Diffusion bonding contributes to the high strength of dissimilar material joints and the reduction of voids.

Joining Dissimilar Materials: A Challenge for New Manufacturing

At MOLE'S ACT Co., Ltd., we utilize atomic diffusion occurring between joining surfaces for 'diffusion bonding' and combine it with our new technology 'CORE-X technology' to achieve high strength at the joint when bonding dissimilar materials, significantly reducing voids. 【Main Metal Materials】 ◯ Tungsten alloy ◯ Copper alloy ◯ Nickel alloy ◯ Stainless steel ◯ Pure titanium ◯ Carbon copper ◯ Porcelax, etc. ◎ For more details, please refer to the PDF materials or feel free to contact us.

企業：MOLE'S ACT（モールズアクト）
価格：Other

Processing Contract

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Diffusion bonding technology. Bonding strength comparable to base materials, enabling laminated bonding of thin plates.

This is an introduction to our "Diffusion Bonding Technology," which possesses top-tier technology in the country and can handle everything from basic research, idea proposals, joint development, device development, to mass production processing with in-house designed and manufactured equipment. 【Features】 - Capable of laminating thin plates - Achieves bonding strength comparable to the base material - Can manufacture hollow components in complex closed spaces - Allows for precise bonding with minimal deformation - Bonding of materials that are difficult to weld using fusion welding - Capable of bonding dissimilar metals and materials - Applicable for mass production of 3D laminated structures and 3D printers *For other functions and details, please download the catalog or contact us.

企業：WELCON 本社
価格：Other

Welding Machine

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Examples of production: complex structure jigs, hollow heat sinks, metal filtration filters.

Method for manufacturing bottom bushes of direct blow molds or neck bushes of two-axis stretch blow molds! Joining technology that does not require welding or adhesion: [Diffusion Bonding].

We will introduce examples of production using diffusion bonding, including complex structure jigs, hollow heat sinks, and metal filtration filters. With diffusion bonding, it is possible to create molds with flow paths that could not be made using traditional mold manufacturing methods such as "cutting" or "casting." In particular, by incorporating precise flow paths within the mold that maximize cooling efficiency, production efficiency can be dramatically improved, resulting in a significant reduction in manufacturing costs. By stacking and bonding laminated materials, we can provide innovative molds that are more rational and have higher production efficiency without being constrained by manufacturing process limitations. 【Features】 ■ Creation of molds with cooling flow paths is possible using diffusion bonding ■ Significant reduction in manufacturing costs is achievable ■ Provision of more rational and highly efficient innovative molds ■ Capable of handling large sizes up to 1000 mm x 1000 mm *For more details, please refer to the PDF document or feel free to contact us.

企業：ヤマテック
価格：Other

Mold Design
Other molds
Contract manufacturing

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Electric Diffusion Bonding Technology "ELEBON"

Utilizing resistance heating that generates heat by passing electricity through metal parts! It is possible to join metals and non-ferrous metals.

"ELEBON" is a current diffusion bonding technology that can firmly join metals together. It allows for bonding in a short time frame of several seconds to a few minutes. No filler materials such as solder are required. We also offer a "Bonding Prototype Package" for those considering whether current diffusion bonding can be applied, as well as for first-time customers. For more details, please contact us. 【Features】 ■ Firmly bonds metals together ■ Short bonding time (several seconds to a few minutes) ■ No filler materials such as solder required ■ Capable of bonding different materials and shapes ■ Achieves high strength, high precision, and high efficiency *For more details, please refer to the PDF materials or feel free to contact us.

企業：ECO-A
価格：Other

Processing Contract

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Diffusion Bonding Technology - メーカー・企業4社の製品一覧とランキング